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Constr_guy.gif (5978 bytes) Flute Construction  Constr_guy.gif (5978 bytes)

 

Ghost Owl flutes are made completely by hand.  Very few power tools are used in their construction.  As such each flute acquires its own personality and voice.   You can follow along below as a Ghost Owl Flute is created.

                                

Picture 043.jpg (106930 bytes) Blanks are cut on a saw to form the two halves of the flute body.
The halves are then routed to form the slow air and sound chambers. This is the only other step performed with machinery. Picture 044.jpg (99883 bytes)
Picture 048.jpg (88789 bytes) The Slow air hole, Fipple, and Sound holes are precisely cut in place while the halves are separated.
The halves are then glued together and clamped in place to form a complete seal and tight seam. Picture 050.jpg (113247 bytes)
Picture 055.jpg (98881 bytes) Once the glue is dry, the corners of the body are knocked off with a spoke shave to give form to the flute.
After the flute body has taken form, the body is sanded, and sanded, to complete the forming of the barrel. Picture 061.jpg (93726 bytes)
Picture 067.jpg (112623 bytes) The flute is now tuned note by note with an electronic tuner, to within 10%.
At this time, if any wood burnings are desired on the flute body, they are burned in. Picture 070.jpg (84250 bytes)
Picture 072.jpg (118018 bytes) The finish is applied to the flute body.  When Tung oil is used,  the inside of the sound chamber and the slow air chamber are  coated to guard against moisture.  If a varnish finish is desired, the  outside of the body is finished, then the inside is coated with tung   oil to guard against moisture.
Once the finish has dried, the chosen Fetish is mated to the body and held in place with deer hide straps. Picture 078.jpg (67044 bytes)
Picture.jpg (95116 bytes) A final tuning is done to bring the flute to within under        +/- 10%.
The 'Key Signature' and Ghost Owl insignia are burned into the underside of each flute. Picture 075.jpg (82722 bytes)

                               

Picture 058.jpg (70671 bytes) The finished flute, hand crafted and ready to enjoy.

                                

                               

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